Im not always the quickest on the uptake sometimes. Ive learned more by making mistakes than I ever did from books or blogs. When I started making sawdust, and for many years, I thought the big secret to woodworking was the joinery. How you put the piece together. It took me a while to learn that is just one slice of the deep dish pizza.

I would pace my time building a piece. Draw out measured drawings and try to faithfully execute them by saw and chisel. When the build was over I turned into a fool who felt like whatever finish and hardware I could slap on as quickly as possible would only help me get to building the next thing. Then I started to look at my work with a more critical eye and tried to discern why my pieces seemed to fall short of my expectations. The process yielded several things I have tried to spend several years fixing. From stock selection to my finishing choices I tried to educate myself and better my processes. I think, for the most part, Ive gotten better.

The continual struggle is hardware. In fact I think I would drive a long ways to attend a class taught on hardware alone. I think the important thing Ive figured out is that you dont have to accept your hardware as it is when you buy it. It is amazing what you can do with a hacksaw, a couple files, and a ball pein hammer.

I didnt have to do any major modifications to the hardware I used building a version of the School Box from "The Joiner and Cabinet Maker" but I did have to do some work dressing it up. I had several sets of uneven strap hinges from Lee Valley sitting in the shop and my plan was always to use a set of them on this build. As I opened the packages I found them covered in a brown, manufactured rust that I just thought was unappealing.


 So I put some honing oil on them and went after them with some 320 wet/dry sandpaper


When you start this process youre never sure quite what youre going to uncover. The first two I cleaned didnt match up very well but fortunately I had bought four sets together, so I went ahead and cleaned them all up. I matched them into pairs and chose one set for this project.


If there is one thing I wish I had never learned about, it would be timing screws. It was something I had never noticed before I learned what it was. Now I look for it everywhere. It feels like Ive been infected with a horrible OCD virus for which there is no treatment.

If you dont know, here let me infect you as well, just like Chris Schwarz did to me. Timing is clocking all of your screws to line up the same. It takes a bit of time and care to accomplish, but I cannot stop myself. My oldest daughter asked me why I was worrying about it and I explained that, in my mind and eyes at least, if a craftsman has gone to the length of detail needed to time the screws on the hardware, then that is a sign that every other aspect of the piece has see the same quality attention to detail.

Im worried I might have infected her too.

Take two flathead screws and a countersink bit and call me in the morning.


 I always struggle with hardware installs. Maybe I dont know enough of the tricks yet but it always seems to take a good amount of trial and error to get things placed right. Perseverance is the key though and eventually I do win.

It is a bit frustrating though to put on all the hardware, then take it off for finishing, then put it back on again. Then again, maybe Im doing it wrong.


With the lid on all I had left to do was make a walnut wrap for it to match the skirt.


The lid wrap is easier to fit than the skirt because it only covers three sides. I chose to mirror the bead on the bottom of the skirt on the top of the wrap and just ease the edges of the bottom. Some glue and nails and I was there.


I installed a stay chain, (timing the screws that hold it in place of course) and the box was ready for finishing. I wanted to put handles on the sides and I had a set of chest handles sitting in my stash I though I would use but after getting to this point I decided I didnt like them as much so I held off until I make another online hardware order, then Ill install them.

Ratione et Passionis
Oldwolf

Hi Everyone,

Well, its been raining and its gotten colder today-Im hoping tomorrow wont be cold or rainy or at least just dry.

I made the new work table and it came out just fine:


I used Simpson Strongtie construction brackets to make it and it only takes a couple of hours to cut all the lumber and assemble it. You can see the plans for this on their website at:  http://www.strongtie.com/DIY/projects.html.  I really needed the table space and Im glad I made this.

I got up early this morning and I ran over to Home Depot to get a 2x4 and the second I walked in the store I could hear lots of children laughing and talking and lots of little hammers hammering away. I walked over to see what was going on and the store was hosting a wood working class for youngsters and their parents.

It was wonderful to see this. Im always glad to see kids working with wood, learning to use tools, and using both their heads and their hands to understand a problem and to work out a solution. Bravo to Home Depot for doing this.

Next week we begin the coffee table for my son so stay tuned as the process photos for that will appear on my other blog site, www.piperooo.blogspot.com.

Well, Im cold and wet and so Im going to finish up in the wood shop and go bake an apple pie for Easter dinner tomorrow. I hope you all have a good rest of the weekend.

VW

Heaven can be a warm woodshop in the middle of a Wisconsin winter. Today I used a little of the tax return money to splurge and buy myself a small space heater for the Wood Shop Jr. After a few hours, I was even able to shed the insulated flannel and work in a T-shirt and shop apron. Sweet!

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I have been building my oldest daughter a version of the School Box from the book "The Joiner and Cabinet Maker" If you want to catch up on all the posts they are collected together HERE, in reverse chronological order so if you want to see what came before this post, you have to keep scrolling down.

Ive been making lots of boxes lately, most of them carved, bible box style boxes. But I havent fit a till in one for a while. I had to look back to find the last one I built, it was for the Medieval Style Hutch Chest I built a little over two years ago.


That one had a lid, fixed with pin hinges. This time I was forgoing the lid. But I still had to make the stopped dados for the till.

Like everything, it starts with the layout.


First I measured and penciled in for the 1/2" dados. There is no secret or magic to the layout, I played with a couple 1/2" wide pieces of scrap until the spacing felt right.


I have been getting to like laying things out with a marking knife more and more. I started using them because I had read many woodworkers I respect write about how wonderful and accurate they were, but it was a tougher sell for me. I would start using the knife and before too long in a project, I would switch back to my trusty mechanical pencil.

I am up to about 60% knife and maybe 40% pencil. I still like to scribble in my waste area so the pencil is always near anyway.






Everything ripped and fit to size.

A while back I started writing on my work, but not like you think. I started writing in places that no one can see. I write on the inside faces of joinery, behind moldings, and in other odd places. Thos. Moser got me started after I read a passage in his book about him doing the same thing. I wrote about the idea HERE. Its putting just a little more of myself into the work. This piece, being for my daughter was no exception. I took the chance to write a whole letter on the bottom of the till, on the underside.  I also wrote in the rabbet.


Once the dovetails are glued up with the till wall and bottom sandwiched in place . . .


. . . and the bottom is nailed on. No one will see those words until the piece falls apart. That should be a long time from now. But Chloe knows its there, in fact she asked me about it. "Did you write something inside this one Dad?"

You bet I did.


With the pine bottom nailed in place it was just a matter of planing it and the proud parts of the dovetails down flush with the sides.

Ratione et Passionis
Oldwolf

You’ve decided you want to learn woodworking and you’re ready to start building. As you already know there is a learning curve to any new skill. Be patience with yourself and enjoy each project that you build. So many times through life we are intimidated by things we don’t know. We stop ourselves from asking questions for fear of appearing dumb. Let me say right now there are no dumb questions.

I’ve been woodworking on and off for over thirty years and I still have questions that need an answer. There are untold numbers of people who don’t know how to read a tape measure don’t know what a speed square is or how to use a level. Those people aren’t dumb they just haven’t learned that skill yet. If you’re around a person who makes fun of you or puts you down for what you don’t know then they are the dumb ones.

If you have questions you want answered then leave a comment. If I don’t know the answer then I’ll find it or a source that has it. If you need to know how to read a tape or what ever else I’ll write a post and explain it to you. This is the mind set I think woodworking for beginners should start.

I know you are ready to start building. I suggest you start off with easy woodworking projects. Maybe a birdhouse or a bat house just to get your feet wet. Starting a woodworking project that is above your skill level can cause you to give up on what will be very rewarding in time.

To make woodworking easier and less frustrating there are certain items that will aid you. You don’t have to have the very best but you do need the right tools to build a good project. You need a good instructional product that has detailed blueprints, videos and step by step instructions for you to follow. It may not make since to you to have a blueprint for a birdhouse but good product will give you a material list, suggest the tools you will need and the print lays it out in detail.

It’s usually not the big things that cause you to have problems with a project. It’s the little details that you miss that become so frustrating to try and fix. I hope this post gave you information you can use as you start woodworking. If you would like to look at some woodworking projects to start off with click here